+86-596-7022710     
www.xhc-accessories.com
You are here: HOME » Products » Veneer Composer » Automatic Plywood Woodworking Core Veneer Composer Machine

Latest Products

Contact Us

 
Fujian Zhangzhou, Xintai Industrial Park, Changtai Economic Development Zone, Zhangzhou, Fujian, China
 
 
+86-596-7022710
 

loading

Share to:
facebook sharing button
twitter sharing button
line sharing button
wechat sharing button
linkedin sharing button
pinterest sharing button
whatsapp sharing button
kakao sharing button
snapchat sharing button
sharethis sharing button

Automatic Plywood Woodworking Core Veneer Composer Machine

4FT/5FT etc can be customized.
Core veneers of different lengths and sizes can be connected together with high-strength threads and hot-melt adhesives. 
The whole process can be operated by one worker, saving time and efficiency.
Availability:
Quantity:
  • XHC-CXCT

  • XHC

  • 846599

Plywood Woodworking Core Veneer Composer Machine

What Is The Working Principle Of Veneer Composer Machine?

The veneer composer machine is one of the main equipments for the production of blockboards (large core boards). It is mainly used to make standard laths made of raw materials such as small-diameter logs, rotary-cut wood cores, and lumber skins, and then through the processes of arranging boards, gluing, extrusion, and heating to make solid-core boards of the entire width. The veneer composer is mainly composed of five parts: the main unit of the veneer composer machine, the hydraulic station, the feeder, the discharge table and the control system. The splicing machine is controlled by PLC. It has the characteristics of high degree of automation, convenient operation, low labor intensity, short splicing cycle, and labor saving.

What Is The Scope Of Work Of The Veneer Splicing Machine?

The veneer splicing machine is mainly used for the production of plywood, multi-layer board, LVL, floor substrate, craft furniture board, building laminate, container board, melamine ecological board, blockboard and other rotary cut 1.0-4.0mm thickness. Horizontal splicing of panels (also called sandwich skin). Change the traditional manual laying process and realize the full process and automation of plywood. Scattered and irregularly cut middle plates are spliced into whole plates of any size through the machine's complete program operations such as width detection, thickness sorting, cavity detection, edge trimming, glue splicing, fixed-length cutting, stacking and palletizing.

The core board splicing machine is suitable for the splicing of core materials in the plywood production line. It can connect core veneers of different lengths and sizes with high-strength threads and hot-melt adhesives, which facilitates the production in the subsequent stages of the plywood production line. The whole process can be operated by one worker, saving time and high efficiency.

What are the parts of the veneer splicing machine?

1. Infeed and outfeed rollers:

These rollers assist in feeding the veneer strips into the machine and directing them during the splicing process. They guarantee a seamless and uninterrupted supply of veneer strips to ensure precise splicing.

2. Cutting mechanism:

The cutting mechanism trims the edges of the veneer strips to guarantee tidy and straight edges prior to being joined. This contributes to establishing a smooth connection between the veneer layers.

3. Glue application system:

The system for applying glue spreads adhesive (like PVA glue) onto the edges of the veneer strips prior to their joining. The system guarantees uniform glue distribution to create a sturdy and long-lasting bond among the veneer layers.

4. Alignment and pressing mechanism:

This process lines up the veneer strips and applies pressure to fuse them into a single veneer sheet. Pressure rollers, heating elements, or other methods may be utilized to guarantee the veneer layers adhere and bond correctly.

5. Heating element:

Certain veneer splicing machines come with a heating component that is used to trigger the adhesive and guarantee a strong connection between the veneer sheets. The warmth aids in solidifying the adhesive and enhancing the connection.

6. Cutting and trimming tools:

Following the joining of the veneer strips, the machine can shape the veneer sheets to the required dimensions by using cutting and trimming tools. This makes it possible to customize veneer panels for specific woodworking tasks.

7. Control panel:

The controls and settings for operating the veneer splicing machine are held within the control panel. Operators have the ability to optimize the splicing process by tweaking parameters like cutting speed, glue application rate, and temperature.

8. Pneumatic system: 

Control the locking of the loading rack, and the manual reversing valve controls the opening and closing of the lock.

How To Operate The Veneer Composer Machine Correctly?

The correct operation of the veneer composer machine is very important to the quality of the plate processing and the safety of the staff, so when working on the woodworking composer machine machine, it is mainly operated according to the following sequence.

1. The boards to be spliced need to be coated with glue first. For gluing, it is best to apply glue on both sides.

2. Transport the veneers that need to be spliced to the automatic feeding table. The splicing size of the splicing machine is generally 1300*2500mm, and the thickness can be spliced below 60mm or 150mm depending on the model. Special requirements can also be customized configuration design.

3. Using high-frequency heating, the glue can be quickly cured in a short time. The whole working process takes about 3-5 minutes.

4. The spliced veneers can be automatically stacked through the conveyor line for the next process.

What Are The Common Faults Of Veneer Composer Machine?

1 Plate ignition is the plate discharge caused by short circuit or overcurrent. The solution is to first find out the cause of the ignition. Generally, several common situations are that too much glue causes the glue to overflow to the upper and lower plates, or the wood has serious scars. According to the specific reason, it can be smoothed at the place where the fire is fired. Another situation is that there may be metal objects in the wood that may cause a short circuit between the upper and lower plates, and the ignition will be more serious. The plate may be penetrated. The penetration part is repaired with a stainless steel electrode and then polished to make it smooth.


2 Overcurrent, basically due to improper adjustment by the customer and current mismatch. The manufacturer requires the operator to be a skilled electrician to receive professional training from the high-frequency manufacturer. After changing the thickness of the panel, the high frequency must be readjusted. In addition, if the operator is changed frequently, various troubles will occur because the new operator is not familiar with it.


3. Some small accessories manufacturers will give some for free when they deliver the goods, or discuss with the manufacturers to prepare some vulnerable accessories to avoid delaying the production cycle due to equipment waiting due to remote roads.

How To Maintain The Veneer Composer Machine?

The veneer composer machine also has its own service life. After a few years of use, its performance is different from that of a new one. After a long time, some parts will be worn out and damaged. Our daily maintenance is to prolong its service life. Under what conditions will its application time be longer?


Reasonable use of the veneer composer machine can prolong its service life. The temperature and humidity mean the influence of the use environment on it. The operating humidity of the veneer composer machine should be in the range of 30%~90%; the ambient temperature should be 0-45°C, and the principle of temperature change should not cause condensation. Dust will inevitably appear during work, and the dust concentration should not exceed 10mg/m3;


Usually, the veneer composer machine is installed indoors, because it is necessary to avoid direct sunlight for a long time, and to avoid affecting its use due to changes in ambient temperature.


Daily maintenance work is naturally indispensable. On the one hand, the problems of the veneer composer machine can be found in time and corrected in time, and the failure rate can also be reduced.

Parameters Of Veneer Composer(can be customized)

Total land area(conventional)

13m*11m*3.5m

Total motor power

Tooth splicer 30.7kw+cross splicer/receiver 25kw

Efficiency

4.5/min,5.5/min

Cooling system

2p

Working thickness

1.7-3m

Feeding board size

3ft,4ft

Out-feeding size

3*6ft,4*8ft

Air consumption

1300L/min



Previous: 
Next: 
Send Inquiry
Copyright © 2024 MUZHIYUAN IMP&EXP All rights reserved.